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Major Textile Exporter

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Kognoz consulting - Hiperlearn
Major Textile Exporter

KBS Leap: Business Transformation

Client Situation and need:

  • Client has been most prominent exporter of textiles to global retailers
  • It has state of the art manufacturing facilities for Yarn and Textile production along with highly skilled manpower
  • Client was struggling with:
  • Low Customer Delivery (OTIF value of ~35%)
  • Low Manpower productivity 
  • High inventory levels at RM and FG stage
  • Low Machine Utilisation
  • Poor involvement of manpower in improvement initiative

Our Approach

Benefits delivered

  • Through Rapid Improvement Events spread across 4 weeks we were able to improve manpower productivity by 25% 
  • With the help of an S&OP process added by strong Sales Funnelling exercise OTIF reached to a level of 75% within 3 months across markets
  • Inventory reduction with the help of Kanban setup (20% reduction)


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Kognoz consulting - Hiperlearn
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