There is various metal casting process to manufacture products; however, choosing one method can be difficult. Not everyone is well-versed in the casting process, so how do you know which methods suit your requirements? The answer relies on the below explanation, and we have explained the factors you must consider while selecting the right casting process in Cast Iron Foundry.
Cost
Out of various casting processes, the die casting process is one of the cost-effective processes “per product” options available in the casting industry. When manufacturing products, it is crucial to consider the cost of the tooling as well because the equipment required for the casting process consists of a lot of parts.
Selection of Material
You must select a different method based on the product quality and quantity. When it comes to manufacturing products from stainless steel or copper alloys – investment casting is a better option. However, if you’re planning to get good quality products from non-ferrous materials like aluminium, zinc, and magnesium, then go for die-casting. Consider the below factor to select a metal.
- Ductility: The selected metal should be ductile and can form into different shapes. Materials like aluminium have low ductility, whereas stainless steel has a high ductility factor.
- Machinability: The machinability factor is important as its helps in boosting production efficiency. Metals having high machinability can be cut at high speed. For example, Stainless steel has high machinability.
- Tensile strength: considering tensile strength is important as it helps you find how strong is the metal and how effective it is to manufacture desired products. Among all metals, stainless steel can handle high tension.
Thermal Characteristics
As mentioned, the die casting process is ideal for non-ferrous materials like aluminium and zinc metal parts. It is because this metal casting method has certain preferred metal alloys that are best suited for thermal operations. You can rely on us to Buy CNC milling machine at best quality.
Tolerance
It is important to choose the right casting process because the size, shape, and type of material that will be used will largely influence the capability of the casting process.
Time and Speed of Process
Are you in urgent need of metal parts? The availability of parts can vary depending on how they are cast. Parts that use the die-casting method usually take between 8 and 12 weeks to manufacture and strengthen. Therefore, when choosing a specific casting, you must plan and follow your schedule. Also, make sure you have enough time to complete each project.
John Heine – A Leading Cast Iron Foundry That Produces Low Volume Ferrous Castings
We are a premier foundry shop that is known for producing large and low volume ferrous casting. We are a reliable Railway component manufacturer, also produce machined components for mining, quarrying etc.
SOURCE URL: Things to Consider When Performing Die Casting in Cast Iron Foundry
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