Technological process of extrusion double roller granulator

organicfertilizermachinery

Technological process of extrusion double roller granulator

The double roller granulator has advanced technology, reasonable design, compact structure, novel and practical, low energy consumption. It is matched with the corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production.

The fertilizer production line of the roller granulator is

Automatic batching system → fertilizer crusher → fertilizer mixer machine → uniform feeder → roller granulation unit → screening machine → packaging machine

Technological process of extrusion double roller granulator

The fertilizer production line of the double roller granulator adopts the eugenic formula, which does not need to be dried and is produced at normal temperature. The product quality can meet the requirements of organic fertilizer technical indicators. It is a new generation of high, medium and low concentration special compound fertilizer for producing various crops and energy saving and consumption reducing product in organic fertilizer industry.

The shape and size of the ball and socket on the roller skin of the fertilizer granulation machine can be selected in a wide range according to the user's needs. The ball pressure shapes include pillow shape, semicircular grain shape, rod shape, tablet shape, walnut shape, flat ball shape and square shape.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces organic fertilizer machines: disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine, vermicelli machine, fertilizer mixer machine, fermentation compost turning machine, coating machine, packaging machine, etc., and sells 1-200000 NPK fertilizer production line, organic fertilizer production line, bio organic fertilizer production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental protection and efficient, and have reached the leading level of the same industry in the world. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. has a superb technical team, domestic and foreign first-class partners, scientific and standardized customer training system. We look forward to cooperating with you!

organicfertilizermachinery

Noise reduction method of organic fertilizer granulator during use

fertilizermachine 2022-09-21

The principle of rotary drum granulator is that the material relies on the surface tension, an appropriate amount of liquid phase, and the extrusion force generated by the rolling between the materials. The control of water content, material quality and water temperature in the operation of the disc granulator of organic fertilizer equipment. How to reduce the noise of the organic fertilizer granulator in the npk manufacturing process, there are the following suggestions:1. There may be a problem with the bearing of a certain part of the organic fertilizer granulator, which makes the machine work abnormally, the working current fluctuates, and the working current is too high. The ring die is blocked, or a part of the die hole is detached from the material.

Why choose a twin roll extrusion granulator?

fertilizerproduction 2022-12-12

The twin-roll extrusion granulator is suitable for producing high, medium and low concentration compound fertilizer npk production line. At the same time, it plays an important role in the compound fertilizer production line. And there are many choices, pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat spherical shape and square bar shape. Finally, the adjustment roller piece adopts the adjustment spline inside the gear to ensure that the alignment piece is neat and not in place. It is widely used in the npk fertilizer production line, and can process various concentrations of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, and magnetic fertilizers).

Why is the organic fertilizer equipment always worn out?

tiancimachine 2023-02-06

Granulators such as npk fertilizer granulator, roller granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator. 1) Running-in wear: This is the most common normal wear of organic fertilizer equipment. 5) Corrosion and wear: due to the continuous infiltration of water vapor, chemical gases or oxides and other media between the friction surfaces, the friction surfaces are oxidized and deteriorated. One of the factors that are more likely to cause wear and tear on organic fertilizer equipment is dust. Therefore, we require the staff to conduct a comprehensive inspection and maintenance of the equipment while using the organic fertilizer equipment.

Disc granulator is an indispensable granulation equipment in granular organic fertilizer production line

granulator 2022-02-16

The quality of the disc granulator machine is one of the important indexes of the production efficiency of the equipment. Therefore, to strengthen the quality of production is the urgent need of all manufacturers. With the continuous innovation of all walks of life, organic fertilizer machine manufacturers are no exception. The result of many manufacturers' efforts is to add more functions to the original equipment, so that users can operate the machine and run more stably. Therefore, no matter what kind of fertilizer equipment, roller granulator, drum granulator, flat die pellet mill and disc granulator, as long as the quality is up to standard, proper publicity means and various forces are adopted to enrich the fertilizer equipment, it will not be difficult to be recognized by users.

How to make the npk fertilizer?

mhqhifertilizermachine 2021-02-20

In the npk fertilizer production line,it is equipped with different type and series fertilizer equipment to finish the fertilizer manufacturing process.What type fertilizer equipment to be equipped in the npk fertilizer manufacturing process?In the npk fertilizer manufacturing process,it is equipped with the fertilizer mixer machine to mix the raw materials with other raw materials.Using the fertilizer crusher machine to grind the big and hard raw materials.The complete fertilizer manufacturing process can be divided into three parts,fermentation composting part ,mixing part and granulating part.

The fertilizer granulator machine is the main fertilizer equipment in the fertilizer manufacturing process of producing fertilizer granulator.Different type and series fertilizer granulator machine to be designed and used to make the fertilizer granulator.In the npk fertiizer manufacturing process,it can choose the roller press granulator machine to make the npk,compound fertilizer granulator using the extrusion method.Besides the roller press granulator machine can be used to produce the npk,compound fertilizer granulator,the flat die granulator machine also can be used in the fertilizer manufacturing process.

Aluminum Extrusion Process – A Guide to its Effective Methods

CMR Green Technologies Limited 2024-04-10

In this comprehensive guide, we delve into the effective methods of aluminum extrusion, shedding light on its significance in the Indian manufacturing landscape. Understanding Aluminum ExtrusionAluminum extrusion is a highly versatile manufacturing process that involves forcing aluminum alloy through a pre-designed die to produce complex cross-sectional profiles. Advantages of Aluminum ExtrusionThe aluminum extrusion process offers numerous advantages that make it a preferred choice for manufacturers:Design Flexibility: Extrusion allows for the creation of complex shapes and profiles, enabling manufacturers to meet diverse design requirements. ConclusionThe aluminum extrusion process continues to revolutionize the manufacturing landscape in India, offering a cost-effective and versatile solution for shaping aluminum alloys. With its numerous advantages and diverse applications, aluminum extrusion remains a key driver of innovation and growth in the country's manufacturing sector.

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Fertilizer manufacturing process of multifunctional double roller granulator

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As the key machine of fertilizer granulation, multifunctional double roller granulator plays an important role in organic fertilizer manufacturing process. If the user wants to build a small-scale fertilizer production line, the double roller extrusion granulator is a good choice. In addition, users can be equipped with multiple double roller granulator to form a fertilizer production line according to the production line and realization needs. The fertilizer plant can produce a variety of different types of compound fertilizer through extrusion granulator, including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc. By using this kind of roller press granulator, the powder is granulated into particles, which is more convenient for transportation and storage. If the user wants to build a small-scale fertilizer production line, the double roller extrusion granulator is a good choice. In addition, users can be equipped with multiple double roller granulator to form a fertilizer production line according to the production line and realization needs. The fertilizer plant can produce a variety of different types of compound fertilizer through extrusion granulator, including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc. By using this kind of roller press granulator, the powder is granulated into particles, which is more convenient for transportation and storage.

Equipment process and granulation characteristics of organic fertilizer roller extrusion granulator

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For the roller extrusion granulator equipment, the shape and size of the ball socket on the roller skin can be selected according to the user's needs, with a wide range of ball pressure shapes, including pillow shaped, semi-circular particle shaped, rod shaped, pill shaped, walnut shaped, flat ball shaped, and square bar shaped. The roller squeezing granulator equipment is a relatively new dry granulation process for producing composite fertilizers. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc. The product has a high granulation rate and can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc. ), especially rare earth, potassium fertilizers, and carbon ammonium series compound fertilizers, filling the domestic gap and leading the domestic level.

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Wide adaptability of raw materials, suitable for compound fertilizer, chemical industry, medicine, feed and other raw materials granulation, product granulation rate is high.Can produce a variety of concentrations, a variety of types (including) compound fertilizer.1, the applicability and wide: fertilizer production process of raw material is suitable for the fermentation of livestock and poultry dung, sugar mill filter mud, urban sludge, papermaking sludge, lees, straw, lime and other moisture content 30% the left and right sides of crude fiber direct granulation of organic waste, can produce round spherical particles of pure organic fertilizer, organic and inorganic fertilizer, biological organic fertilizer.2.

The fertilizer granulator of this fertilizer production line is a rotary granulator, which is not only a compound fertilizer granulator but also an organic fertilizer granulator.The pellet-forming rate and the survival rate of biological bacteria are high: the new technology can make the pellet-forming rate reach 90-95% or above, and the new technology of low-temperature and large-air drying can make the survival rate of microbial bacteria reach 90% or above.

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Technology of dry powder extrusion double roller granulator

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The dry extrusion technology is adopted in the double roller granulator, and the dry extrusion fertilizer granulator is used to extrude the dry powder (moisture content is 15%) into granules to make standard fertilizer granules. Compared with other compound fertilizer machines, the advantage of roll extrusion granulator is its double roll. It is used for granulation of various organic matters after fermentation, breaking through the conventional granulation process of organic matters. Technical characteristics of dry powder double roller granulator1. The dry powder is granulated directly without subsequent drying process.

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