Pharma Commissioning and Qualification: Ensuring Quality in Pharmaceutical Manufacturing

The advent of internet has fundamentally changed the course of action of almost every industry.

Even though internet has been around for a while, it wasn’t until the emergence of Industry 4.0 that the digital transformation started helping the industries to evolve.

Pharma 4.0 emphasizes on building a single virtual network that connects human, data and machines.

Looking at the past trends of manufacturing, it seems that the technological transformation is much needed for pharma manufacturing as they have been facing challenges such as:

Shift from “one drug that fits all” to personalized therapies

Complex supply chains due to outsourcing activities which results in high cost of drugs

It is of utmost importance to maintain the highest safety standards during drug manufacturing and managing pharmaceutical products.With Industry 4.0, automation, Big Data, Machine Learning, Artificial Intelligence and systematic operations management, different Enterprise Resource Management (ERP) tools have become integral in the pharmaceutical quality control processes.Advanced technology is undoubtedly becoming the backbone of futuristic quality assurance in the pharma and biotech industry.The pharmaceutical industry stands at a pivotal conjunction point of technology and subject matter expertise.

At pharmaceutical companies, scientists and top executives look at the latest technologies like complete digitization of operations, automation at manufacturing units, and Big Data and Machine Learning to maintain records.The (pharmaceutical) industry increasingly wants more out of their data, and the focus in manufacturing data analysis is about quality, not quantity.– JOE HAUGH IN AN ARTICLE FOR THE EUROPEAN PHARMACEUTICAL REVIEWThe ongoing Covid-19 pandemic and the ensuing search for a vaccine has shown the world that with the help of technology, it is possible to witness a never-seen-before feat of producing a potential vaccine candidate in mere months for a novel virus.

Manufacturing and supply of potential drugs to even the remotest parts of various countries are plausible with robust ERP models and streamlined supply chains.FIGURE: 1Pain Points: Quality Control in the Pharmaceutical IndustryLet us take a deep dive into understanding the different ways technology helps reshape methods of quality control in the pharma sector.01.The Automation Effect: Mitigating Errors, Reducing Process Time and Saving EffortsBusinesses have discussed automation in pharmaceutical manufacturing for a long time, but this technological advancement is a boon in quality control.

Pharmaceutical companies can leverage automation within quality assessment by reducing manual documentation efforts to cut margin errors and automatically carry out a quality check for batches or samples.02.A Robust ERP System: The Way Ahead for Comprehensive Quality Control Process OptimizationQuality control happens at various stages throughout a drug’s lifecycle.

Companies can effectively address the issues with a robust ERP system.

A system that provides a centralized database visible to all stakeholders in real-time helps drive better business decisions.

Corporate Munim's Pharmaceutical ERP Software is a comprehensive and smart software solution scalable to meet the demand of the erp for pharma companies.

Our Pharma ERP Software helps manufacturers plan and control production, inventory, accounting, etc.

Get cost effective Pharmaceutical ERP Software Solutions  in India with best features, user friendly, and 100% accurate. 

Divis Laboratories Pvt Ltd Divis Labs is one of the Best Pharma Companies in Hyderabad, India in Manufacturing API (Active Pharmaceutical Ingredients), Nutraceutical, Naproxen, Gabapentin, and Dextromethorphan.Divis has been established for more than 28 years in Hyderabad and currently has 2 manufacturing units and 11,000 highly trained professionals.

And also setting up a manufacturing plant at Kakinada.Divi’s manufacturing facilities have undergone several audits by Global Regulatory Authorities, various Big Pharma/Multi-National Companies, Statutory Authorities, and Global Environmental, Health and Safety teams.

Divi’s specially provides the global pharmaceutical industry with the following reliable, cGMP quality, value-driven solutions for the below-mentioned products:Divis has been hailed as one of the Top Pharmaceutical Companies in India and acknowledged industry leader in Environment, Health, and Safety.

It has quality testing and validation labs.are fitted with state-of-the-art analytical equipment and testing facilities.Divi’s continues to be a global leader in Large Volume Generic APIs.

The product list includes a very selective 30 APIs that are manufactured commercially in 10’s to 100’s/1000’s of Tonnes each year and continues to be the largest API manufacturer in the world.Divi’s has achieved this leadership position because of various factors such as backward integration to basic starting materials, dedicated production blocks with large batch sizes and significant capacity creation ahead of time.