Plastics, especially thermoplastics, have become highly popular in a lot of industries. The significance of industrial thermoplastics has particularly risen in automotive engineering recently. It is because of industrial thermoplastics that the metallic colossus cars of the 1950s can be engineered in a compact sleek, and lightweight manner. Other than being used as a design component, thermoplastics offer various other advantages which make their usage highly desirable in the automotive industry. They provide boosters for fuel efficiency owing to their lightweight. However, the picture is not all rosy. The use of thermoplastics comes with its share of challenges. In this article, we have discussed five challenges associated with automotive thermoplastics and their solutions. Let’s take a look.
1. Cost Pressure
Due to the increased use of industrial thermoplastics in the automotive industry, the overall demand for thermoplastics has increased. Another challenge attached to this increased use of plastics is that suppliers have to change their manufacturing methods to incorporate the use of thermoplastics in automobiles. On the other hand, the prices have been brought down to their maximum by OEMs while expecting the quality of products to be the same. Hence it has become quite a challenge to maintain the same level of quality at the reduced prices of material. At the set prices, it has become difficult to use the appropriate material in the polymer manufacturing process, while meeting the strict requirements and standards.
2. Lack of precise material data
Since the raw material is analyzed before use in the manufacturing of any product, it reduces the chances of using a defective or low-grade material. Raw materials are delivered along with the certificate of analysis to prove that the material is defect-free. However, the certificate only entails an account of basic parameters intolerances. These parameters are considered insufficient for the thorough processing of the material. If you want to obtain a particular kind of data of the material, you will have to pay additional charges for it. Suppliers of the raw material should be able to determine the material characteristics independently so that they don’t have to go through another round of analyses from the raw material manufacturers.
3. Severe consequences of defective material
Using low-grade or defective thermoplastic in automobiles is highly dangerous as it not only tends to affect the quality of manufactured products but can be risky for the lives of people riding that automobile. Suppose if the part made of defective material gets faulty, that will put a question mark on the performance and quality of the whole batch. You will need to recall millions of cars from the same batch and make sure they don’t contain that fault. Hence, it is of paramount importance that a material’s history is also considered before utilizing it in manufacturing. To analyze the failure of thermoplastic parts, you need to have comprehensive knowledge of the material along with savvy tools to fend off any product liability charges.
4. Disruptive mobility concepts
As the automobile industry is getting revolutionized, more savvy concepts are being heard of. These include autonomous driving, E-mobility, connected car, and so on. This means that the material especially Industrial Thermoplastics Austin, used in automobiles should be able to deliver integrated and automated functionalities. To qualify thermoplastics for designing intelligent machines, suppliers and OEMs have to be highly vigilant and cautious. Therefore a thorough analysis has to be carried out to ensure premium quality and flawless functioning.
5. Recent legal requirements
People are becoming more and more environmentally conscious. All over the world, environmental awareness has gained the attention of the public. Consequently, new laws are being made in a lot of industries. In the automotive industry, suppliers and manufacturers are facing the challenge to make their products more fuel-efficient and lightweight. To cope up with these requirements and challenges, they are using different materials and design optimizations. To assess and qualify thermoplastics for engineering, thermal analysis is conducted. This is to assess to see how efficiently thermoplastics react and adapt to changes in the legal environment.
Austin Seals CO
At Austin Seals CO, our goal is to manufacture premium quality O-Ring Size Chart Parker and high-quality Industrial Thermoplastics which do not compromise the quality of your product. Regardless of the industry, you intend to use Austin Seals components and raw materials, the products are known for their performance and efficiency. We believe our testimonials and reviews are our best adverts that are why you should take a look at them before picking us as partners. To get a quote, talk to our representative.
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