Textile mills use pneumatic systems extensively. Despite the fact that engineers, technicians, and operators interact with these machines every day, there is evidence that many of them do not understand why they work the way they do, and thus in the event of machine breakdowns, there are lots of trial and error, resulting in missed production targets and even production of detective products. Lack of skills in diagnosing and troubleshooting pneumatic system faults as well as maintenance skills leads to high production costs since equipment maintenance is always unpredictable and expensive.
In all phases of the textile industry, from spinning to weaving to knitting, compressed air plays a crucial role. These are some of the air-powered pneumatic systems used in textile manufacturing:
- From blow room to ring frame (to control solenoid valves and cylinders)
- Loom Jet Weaving (to insert weft)
- Splicing machines (for the purpose of winding the yarn)
Compressed air is used to operate solenoid valves and cylinders in the spinning process from the blow room to the ring frame. Another key machine in the spinning process is the Auto Corner, which has many solenoid valves that operate at a high speed. One of the major components of the pneumatic system here is the air dryer, which ensures that the air passing through the valves is dry and clean so that there is no rust formation and condensation that could damage the cylinders. One of the major components of the pneumatic system here is the air dryer, which ensures that the air passing through the valves is dry and clean so that there is no rust formation and condensation that could damage the cylinders.
The compressed air transports the weft during air-jet weaving. The air is blown through fine nozzles, so oil and moisture in the air end up blocking them. Consequently, nozzles are replaced, which is of course a costly operation, production targets are missed due to downtime, and fabrics are stained, which results in product rejection.
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The pneumatic cylinder is also called an air cylinder which is the finest component of the pneumatic or the air compression control mechanical device.
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