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Best DTG Printer for Small Business-- A'Prospected' Textile Printing Machine

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windyzhao
Best DTG Printer for Small Business-- A'Prospected' Textile Printing Machine

Consider this scenario: you turn on your best DTG printer for small business in the morning, print shirts all day, make a lot of money, then switch off the machine and go back to bed knowing that it will operate just as well in the following day.

In the past, such a scenario was unthinkable; now, thanks to technological advancements and a commitment from manufacturers, very viable possibilities exist. Reliable equipment is the first step toward viable production technology. What technological advances are on the next horizon after we've beat the reliability hurdle? The solution lies in the other production inhibitors of DTG. We must print more quickly and efficiently, with more color selections and uniformity.

Let's examine DTG advances and future technologies with those that make screen printing a viable manufacturing alternative that uses screening printing as the primary basis. To begin with, DTG printing can address needs that screen printing cannot be able to meet, like speedy turnaround, low-volume production, and full customization. Screen printing is just too time-consuming to fulfill these requirements, yet large-volume output and speed are the top advantages of screen printing.

best DTG printer for small business Productivity and Efficiency

What date can we anticipate DTG to "catch up" with screen printing? In many instances, one could argue that DTG manufacturing can already match screen printing speeds. This can be accomplished by using the best DTG printer for small businesses that are set up in a "pod" equipped with reliable single-platen printers. The arrangement of a number of printers around a single conveyor drier can increase production speeds dramatically. By allowing an operator to produce shirts in a continuous manner the process dramatically reduces bottlenecks.

DTG printing is currently a realistic option, but what about one printer capable of keeping up? Multiplaten's best DTG printers for small businesses from companies like OmniPrint International, Aeoon, and M&R are extremely speedy and some are even advertising models that can print clothing "as fast as screen printing." Sublistar offers hybrid technologies that combine screen-printing machines and an electronic printer. These systems are fast and make a lot of sense in theory, yet they are often unable to function due to dependability issues. In certain situations, the need for additional printers is to continue production while other printers are being repaired.

Manufacturers are constantly inventing new technology to boost the speed of DTG printing. Expect speeds and dependability to become increasingly widespread in the future. In actual fact, Epson will release a new printer in the summer of 2018 specifically to meet that requirement.

What about manufacturing efficiency now that screen printing has been addressed? Delays in this area were quite costly for my shop. What can we do to fill the DTG bottlenecks that diminish productivity, as productivity is what leads to profit?

DTG Printing Pretreatment

Let's begin with pretreatment, that is an essential element for DTG printing. Sublistar has solved this issue by incorporating a pretreatment function within the unit, as it has done with numerous of its DTG machines for many years with great success for the operators. Wet-on-wet printing is a time-consuming duration of time to be in a belt dryer. If space is an issue for these large printers and dryers can be inconvenient.

Several equipment manufacturers are working on pretreatment automation -- a separate machine that treats, retreats, and presses a shirt so it's ready for DTG decoration -- which is for best DTG printer for small businesses that do not have pretreatment capabilities built-in to the printer. Pretreatment automation requires lots of space and money; for most small - to mid-sized enterprises, this may not be an option that is feasible.

If your facility is not able to automate pretreatment, look into a reliable, rapid, stand-alone machine to automate pretreatment. It might appear strange, but when you use the proper production procedures it is incredibly efficient. Pretreatment solutions, like must be dried prior to printing with the DTG printer. In a lot of cases, there are limited guidelines regarding drying. Even without a heat press, the pretreatment equipment installed alongside a forced-air conveyor dryer can produce over 120 dried shirts each hour. It all boils down to the method you use.

Color and continuity

Color spectrum and special effects are another area in which screen printing is an advantage However, this is an issue that industry-specific manufacturers are also tackling. Sublistar, for example, is expanding its color spectrum in order to provide more vivid and vibrant hues. M&R is adding color and special effects options to Epson's CMYK printer, which is characterized by a vibrant color range. Manufacturers understand that decorators want to have all of the bells, sounds, and color choices that are possible. Metallic, foils and other special-effects inks will be simpler to work with in the near future.

Consistency is vital for productivity And DTG advances are expected to beat screen printing, which is prone to a variety of issues that could affect continuous, uninterrupted production. Ink is running out broken screens, broken screens registration, ink buildup at the bottom of screens, stretching and shift in the shirt flash unit faults, as well as other issues all create inconsistent printing.

Printing on screen is a long process. But, with the help of the advancement of technology and automation digital printing can dramatically decrease many of these problems that require manual intervention. There are already advances in bulk-ink printing systems, sensors that regulate platen height, internal cleaning automation, and other areas. With these developments, DTG decorators are getting closer to having total confidence that the garment loaded will be flawlessly printed and ready to be sold.

The rapid development of the best DTG printing machine is a testament to the way technology will continue in order to offer exactly what clients want in a more dependable effective, efficient, consistent, and profitable manner.

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